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Manufacturing

Dust Collection Wiring, New & Expanded Electrical Service

Background & Challenges

A leading manufacturer in the cabinet industry required a significant expansion of its manufacturing space to meet growing demand. This expansion necessitated a robust electrical infrastructure to support new machinery, a larger dust collection system, advanced lighting, and forklift charging stations. Moreover, the company wanted to improve operational efficiencies and expand throughout their upgraded facility.

The existing electrical framework was not designed to accommodate the increased load of new equipment and more complex workflows. Any upgrades needed to be strategic, ensuring both compliance with safety standards and room for potential future expansion.

Project Goals

Support Expanded Manufacturing

Provide increased electrical system infrastructure so that the system could handle varying motor sizes for new saws, sanders, shapers, etc. to expand their product lines.

Improve Production Efficiency

Wired dust collection system and increased battery recharge stations for forklifts to streamline daily operations.

Enhance Work Environment

Upgrade lighting and ventilation to create a brighter, safer, and more efficient workplace.

Ensure Safety & Compliance

Install safety switches, properly sized circuit boxes, and upgraded wiring to minimize downtime and maintain code compliance.

Work Performed

Dust Collection System Wiring

Dust Collection System Wiring

Installed dedicated electrical connections and controls for dust collection systems to ensure efficient removal of wood particles, maintaining air quality, and reducing fire hazards.

New & Expanded Electrical Service

Installed 400-amp circuits

Upgraded the facility’s main electrical service to support increased power demands, sufficient to support the combined load of new and future equipment.

Motors & Safety Switches

Seamlessly integrated into the manufacturing lines for saws, sanders, shapers, and other small equipment.

Wiring & Circuit Boxes for Manufacturing Lines

Organized distribution panels to simplify maintenance and future upgrades.

Forklift Charging Stations

Dedicated circuits to enable simultaneous battery recharge for multiple forklifts, increasing fleet uptime.

Lighting & Ventilation

Circuits to power new lighting fixtures and circulating fans, improving visibility and worker comfort.

Co-ordinated Wiring for New Equipment

This reduces downtime to a minimum for continuing plant operations.

Compliance

Ensured compliance with all local codes and safety regulations while planning for future growth in equipment usage.

Results & Benefits

Increased Production Capacity

The expanded electrical infrastructure supports additional machinery without risking overload, enabling increased output.

Operational Efficiency

Proper dust collection and dedicated charging stations minimize downtime, streamline workflows, increase safety, and boost overall productivity.

Enhanced Workplace Environment

Improved lighting and ventilation create a safer, more comfortable space, contributing to employee wellbeing and morale.

Long-term Scalability

By designing the system with future growth in mind,the company can expand without incurring major electrical overhauls in the future.

Conclusion

Through expert planning and careful execution, John Waters delivered a comprehensive electrical solution that met the company’s immediate expansion needs, while setting the stage for continued growth. The newly installed wiring, advanced dust collection system, and strategically placed battery recharge stations have all contributed to significant efficiency gains and a safer manufacturing environment